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$3,077.61 In Stock
Hypertherm Powermax 45 SYNC Plasma Cutter for Metalworking, 20 Ft. Handheld Torch, 088560
Hypertherm Powermax45 SYNC 088560 Plasma Cutter Fitment and Consumables Guide
Key Takeaways
- Arc Weld Store lists this system as Hypertherm Powermax 45 SYNC Plasma Cutter for Metalworking, 20 Ft. Handheld Torch, SKU 088560.
- Hypertherm identifies the Powermax45 SYNC as a system for cutting, gouging, and marking with SmartSYNC torch communication and single-piece cartridge consumables.
- Part number 088560 is the CSA 200–240 V, 1-phase standard power supply configuration with a 75-degree hand torch and 20 ft torch lead.
- Hypertherm lists recommended cut capacity at 5/8 in. at 20 ipm, severance capacity at 1-1/8 in. at 5 ipm, and pierce capacity at 1/2 in.
- The system uses clean, dry, oil-free air or nitrogen for cutting and gouging. Air quality should be verified before use to protect cut quality and cartridge life.
- Cartridge selection matters. Do not order cartridges by appearance alone; verify amperage, process, torch type, and material thickness.
Product Overview
The Hypertherm Powermax45 SYNC 088560 is a portable plasma cutting system for fabrication, repair, maintenance, education, HVAC/mechanical work, agricultural repair, and metal shop use. Arc Weld Store lists this configuration with a 20 ft handheld torch and identifies it as a professional plasma cutter for metalworking applications.
The main advantage of the SYNC platform is simplified consumable management. Instead of stacking separate plasma consumables, Hypertherm’s SmartSYNC platform uses a single-piece cartridge system. Hypertherm also identifies RFID-enabled SmartSYNC torches and cartridges that automatically set amperage and operating mode when correctly paired with the system. That reduces setup mistakes, but it does not remove the need to verify the correct cartridge for the cut type, amperage, torch, and material thickness.
Upper-middle CTA:
$3,077.61 In Stock
Hypertherm Powermax 45 SYNC Plasma Cutter for Metalworking, 20 Ft. Handheld Torch, 088560
Best For
- Fabrication shops cutting mild steel, stainless steel, and aluminum within verified capacity limits.
- Maintenance teams that need a portable plasma cutter for repair and plant work.
- HVAC and mechanical contractors cutting sheet, plate, brackets, and field-fit parts.
- Farm, equipment, and trailer repair where portability and clean cuts reduce grinding time.
- Training programs that want simplified cartridge selection and reduced consumable stack errors.
- Metalworkers who want hand cutting first and may later compare compatible mechanized configurations.
Key Specs
| Product | Hypertherm Powermax45 SYNC Plasma Cutter for Metalworking, 20 Ft. Handheld Torch |
| Arc Weld Store SKU | 088560 |
| Brand | Hypertherm |
| Configuration | CSA 200–240 V standard power supply with 75-degree hand torch and 20 ft torch lead |
| Processes | Plasma cutting, gouging, and marking when set up with the correct torch/cartridge configuration |
| Input voltage | 200–240 V, 1-phase, 50/60 Hz |
| Input current at 6.9 kW | 39/32 A at 200–240 V, 1-phase |
| Output current | 9–45 A |
| Rated output voltage | 155 VDC |
| Duty cycle at 104°F / 40°C | 50% at 45 A; 60% at 41 A; 100% at 32 A |
| Recommended cut capacity | 5/8 in. at 20 ipm |
| Severance capacity | 1-1/8 in. at 5 ipm |
| Pierce capacity | 1/2 in. for handheld use or with automatic torch height control |
| Typical gouge capacity | 7.5 lb per hour metal removal; 0.12 in. deep x 0.26 in. wide groove profile |
| Gas supply | Clean, dry, oil-free air or nitrogen for cutting and gouging; marking gas support depends on setup and cartridge |
| Recommended gas inlet flow rate / pressure | 188 l/min at 5.9 bar; 400 scfh / 6.7 scfm at 90 psi |
| Input power cable length | 10 ft |
| Power supply type | Inverter – IGBT |
| Engine drive requirement | 12.5 kVA / 10 kW for full 45 A output |
| Dimensions with handles | 17.4 in. D x 6.8 in. W x 14.1 in. H |
| Weight with 20 ft torch | 31 lb |
| Warranty listed by Hypertherm literature | Power supply: 6-year; Torch: 1-year |
| CPC / voltage divider / serial port | Not listed for 088560 standard configuration; verify before ordering for CNC or mechanized integration |
Compatibility / Fitment Notes
This product is a complete plasma cutting system configuration, but consumables and accessories still require fitment verification. The most important checks are system part number, torch style, input power, cartridge amperage, gas supply, material thickness, and intended cutting process.
- System configuration: 088560 is the standard CSA 200–240 V, 1-phase configuration with a 75-degree hand torch and 20 ft lead.
- Hand cutting: The 75-degree hand torch configuration is appropriate for manual cutting applications when paired with the correct cartridge.
- Mechanized cutting: Do not assume this 088560 package has CPC, voltage divider, serial communication, machine torch, or remote pendant features. Verify before purchasing for CNC table use.
- Cartridge fitment: Hypertherm lists Powermax cartridge options for drag cutting, mechanized/standoff cutting, max removal gouging, max control gouging, and FineCut applications. Match the cartridge to the process and amperage.
- Gas quality: Poor air quality can shorten consumable life and degrade cut quality. Confirm clean, dry, oil-free air before cutting.
- Power supply: Confirm 200–240 V single-phase power and circuit requirements before ordering. This is not a 120 V plasma cutter.
Before You Order
- Confirm the exact Arc Weld Store product SKU: 088560.
- Confirm your available input power is 200–240 V, 1-phase, 50/60 Hz.
- Confirm breaker, wiring, plug, receptacle, and extension cord requirements against Hypertherm documentation and local electrical code.
- Confirm whether you need handheld cutting only or CNC/mechanized capability.
- Confirm the torch style: this configuration is listed with a 75-degree hand torch and 20 ft torch lead.
- Confirm the cut thickness range: recommended 5/8 in., severance 1-1/8 in., and pierce 1/2 in.
- Confirm air compressor capacity, dryness, oil separation, and regulator/filter setup.
- Confirm cartridge family and amperage before ordering consumables.
- Confirm whether you need drag cutting, FineCut, gouging, marking, or mechanized/standoff cartridges.
- Confirm PPE requirements for plasma arc radiation, sparks, fumes, noise, and hot slag.
Accessories / Compatible Products
Consumables and accessories should be selected by system part number, torch type, process, and material thickness. Do not assume every SmartSYNC cartridge is correct for this 45 amp hand system. Compatibility must be verified against the Powermax45 SYNC documentation before ordering.
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