Weld Support Parts Blog

  • TIG Welding Tungsten Electrodes 3/32″ (WT20 Red Tip) – Specs, Safety & Buying Guide

    Selecting the correct tungsten electrode directly affects arc stability, weld appearance, and electrode life. 3/32″ 2% thoriated (WT20/EWTh-2) is a long-time standard for DC TIG welding on steel and stainless. Here’s what matters before you buy.

    Key Takeaways

    • 3/32″ (2.4mm) fits most 70–180A DC TIG applications
    • Red tip (2% thoriated) offers stable arc starts and strong arc focus
    • Best for DC welding on steel and stainless
    • Not recommended for AC aluminum
    • Grind longitudinally to maintain arc control

    Where to Buy

    YESWELDER TIG Welding Tungsten Electrode Red Tip 3/32' x 7' (Red, WT20/EWTh-2) 10-pk
    YESWELDER TIG Welding Tungsten Electrode Red Tip 3/32″ x 7″ (Red, WT20/EWTh-2) 10-pk
    • RED TIP: The red band tungsten electrode is a traditional outstanding welding electrode, whose arc is continuous, stable, without spreading and dispersing. As it is not easy to get a round top with thermostability, it performs well in a lifetime.
    • AWS CERTIFIED: AMERICAN Welding Society standard AWS A5.12M/A5.12:2009 conformance
    • UPGRADED PACKAGING: We’ve upgraded from a plastic case to a high-strength, sealed aluminum tube. This airtight design prevents electrode oxidation, ensuring stable arc performance and perfect welds. The innovative dual-open design offers easy access to all electrode lengths, while the rugged, compact build is drop-resistant and portable—ready for your pocket, toolbox, or belt loop
    • PERFECT DESIGN: By checking the color of the outer packaging, you can quickly and easily distinguish the color and model of tungsten electrodes, saving your time and reducing the possibility of errors
    • SPECIFICATION: Diameter: 3/32″; Length: 7″; Quantity: 10pk
    Buy on Amazon

    Last update on 2026-02-16 / Affiliate links / Images from Amazon Product Advertising API

    Disclosure: As an Amazon Associate, Weld Support Parts earns from qualifying purchases.

    Why 3/32″ WT20 Is Popular

    Arc Stability

    Thoriated tungsten maintains a sharp point under DC current, producing a focused arc and clean starts.

    Amp Range

    Typical usable range: 70–180A DC (verify with machine manual).
    Works well for:

    • Mild steel
    • Stainless steel
    • Chromoly
    • Field repair work

    Grind Matters

    Always grind lengthwise (not around the circumference).
    Use a dedicated tungsten grinder or clean wheel to prevent contamination.

    Specs

    SpecValue
    Diameter3/32″ (2.4mm)
    Length7″ (178mm)
    ClassificationWT20 / EWTh-2
    Composition2% Thoriated
    ProcessDC TIG
    AC AluminumNot recommended

    Who Should Use This

    Best for:

    • DC TIG welders running steel or stainless
    • Shop and field repair
    • Welding instructors

    Skip if:

    • You weld mostly aluminum (use lanthanated or pure)
    • You prefer non-radioactive options (choose ceriated or lanthanated)

    Safety

    • Thoriated tungsten contains low-level radioactive material
    • Avoid inhaling grinding dust
    • Wear respirator and gloves when sharpening
    • Follow AWS A5.12 classification guidance

    FAQ

    Can I use red tip tungsten on aluminum?
    No. It’s designed for DC welding.

    Is thoriated tungsten radioactive?
    Yes, at low levels. Safe in use but avoid dust inhalation.

    What’s the advantage over ceriated?
    Better performance at higher DC amperage.

    How often should I regrind?
    When arc stability decreases or contamination occurs.

  • Welding Fume Extractors: Essential Safety for Modern Shops

    Welding fumes contain hazardous metal particulates that can accumulate quickly in enclosed spaces. A properly sized fume extractor protects welders, improves air quality, and supports OSHA compliance.

    Key Takeaways

    • Fume extractors reduce airborne exposure to hazardous metals
    • Portable and fixed systems serve different shop sizes
    • Airflow (CFM) and filter type determine effectiveness
    • HEPA or specialty filters are required for fine particle capture
    • OSHA standards require indoor fume control

    Performance & Use

    Welding fume extractors use powered airflow and filtration systems to capture smoke at the source. Capture arms should be positioned near the arc without disrupting shielding gas.

    Portable units work well for single stations or field fabrication. Fixed systems integrate into production environments with multiple welders.

    Effectiveness depends on:

    • Correct airflow rating (CFM)
    • Proper hood placement
    • Regular filter maintenance

    Without maintenance, extraction systems lose efficiency rapidly.

    Durability & Build

    Industrial units from manufacturers such as Miller Electric, Lincoln Electric, and FumeVac are designed for daily shop use.

    Look for:

    • Metal housings
    • Accessible filter compartments
    • Clearly rated airflow
    • Documented filter efficiency

    Lower-cost units may lack sufficient static pressure or true HEPA filtration. Verify technical specifications before purchase.

    Power / Specs

    FeatureTypical RangeNotes
    Airflow (CFM)100–1200+Must match shop size
    Filter TypeHEPA or specialtyRequired for fine particles
    PortabilityPortable or fixedApplication dependent
    Power Source120V / 240VVerify plug compatibility
    Noise Level60–80 dBShop environment consideration

    Unknown (Verify):

    • Filter efficiency rating
    • Replacement filter cost
    • Warranty coverage
    • Fire protection features

    Who It’s For

    Essential for shops welding stainless steel, galvanized material, aluminum, or running high production indoors.

    Less critical for outdoor-only operations with natural ventilation.

    Quick FAQ

    Q: Are fume extractors required?
    OSHA requires employers to control welding fume exposure indoors. Local codes may vary.

    Q: Can one portable unit cover an entire shop?
    No. Portable units are designed for single workstations.

    Q: How often should filters be changed?
    Depends on usage. Follow manufacturer guidelines and inspect regularly.

    Q: Can I use a shop vacuum instead?
    No. Standard shop vacs are not designed for welding fumes or fine metal particulates.

    Q: Which metals produce the most hazardous fumes?
    Stainless steel (chromium, nickel) and galvanized steel (zinc) present higher risks.

    Q: Where do I verify filter specs?
    Consult manufacturer datasheets and compliance documentation.

    Safety Notes

    • Always use fume extraction when welding indoors
    • Wear a properly fitted P100 respirator when welding stainless or galvanized
    • Do not bypass safety interlocks
    • Maintain fire watch procedures; overloaded filters can ignite

  • TIG Welding Accessories: Choosing the Right Setup for 2026

    Selecting TIG welding accessories can make or break your results. The right setup improves arc stability, shielding coverage, and long-term torch reliability—while the wrong parts waste time and money.

    Key Takeaways

    • Match collet, cup, and tungsten size to your torch series
    • Gas lens kits improve shielding and weld quality for most jobs
    • Verify compatibility for 17/18/26 vs. 9/20 series torches
    • Tungsten type and prep matter for steel, stainless, and aluminum
    • Accessory kits offer value—but confirm genuine components

    Performance & Use

    TIG welding demands tight arc control and consistent shielding gas coverage. Accessories such as gas lens kits and high-quality alumina cups help maintain a stable arc and reduce atmospheric contamination.

    Gas lenses straighten gas flow and allow greater tungsten stick-out without losing coverage. This is especially useful for stainless steel and critical welds where porosity is unacceptable.

    For aluminum, larger cups are common to improve shielding. Pure tungsten was historically used on AC aluminum, but many welders now use 2% lanthanated or other modern blends depending on machine settings. Always verify manufacturer recommendations for your specific power source.

    Durability & Build

    Accessory quality varies significantly. Genuine parts from manufacturers such as CK Worldwide and Weldcraft generally provide better fit and longer service life than low-cost generics.

    Inspect:

    • Cups for cracks or uneven glazing
    • Collets for proper tungsten grip
    • Threads for clean engagement

    Avoid mixing brands unless compatibility is confirmed. Poor fit leads to gas leaks and unstable arcs.

    Power / Specs

    AccessoryTypical RangeNotes
    Collet Size1/16″–1/8″Must match tungsten diameter
    Cup Size#4–#8 (standard), #12+ (large gas lens)Process dependent
    Gas LensStandard or LargeImproves shielding coverage
    Tungsten Type2% Thoriated, 2% Lanthanated, PureMatch material & polarity
    Torch Series17/18/26, 9/20Not interchangeable

    Unknown (Verify):

    • Exact kit contents
    • Part numbers
    • Included accessories
    • Country of origin
    • Warranty details

    Who It’s For

    Best for welders upgrading from a basic TIG setup, professionals seeking improved arc control, and anyone welding stainless or aluminum where shielding matters.

    Not necessary for shops running MIG or stick only.

    Quick FAQ

    Q: Can I use any collet with my torch?
    No. Torch series and tungsten size must match. 17/18/26 components do not fit 9/20 torches.

    Q: Do gas lens kits fit all torches?
    No. Confirm series and thread type before ordering.

    Q: What tungsten is recommended for stainless?
    2% lanthanated or 2% thoriated are common. Verify based on alloy and polarity.

    Q: Are generic kits reliable?
    Quality varies. Genuine parts are preferred for consistent fit and safety.

    Q: Does cup size affect weld quality?
    Yes. Larger cups improve shielding but require increased gas flow.

    Q: How do I confirm compatibility?
    Reference your torch manual or supplier documentation before purchase.

    Safety Notes

    • Wear ANSI Z87.1 safety glasses when grinding tungsten
    • Use a dedicated tungsten grinding wheel to prevent contamination
    • Provide proper fume extraction when welding stainless
    • Turn off power before changing torch components

  • Welding Gloves Explained: MIG vs TIG vs Stick — What Actually Matters

    Welding gloves look similar on the rack, but the wrong type will cost you control, comfort, or protection on the job. MIG, TIG, and Stick welding all place different demands on gloves. This guide breaks down the real differences so you can choose correctly and avoid common mistakes.

    Key Takeaways

    • TIG gloves prioritize dexterity over heat resistance
    • MIG gloves balance protection and flexibility
    • Stick welding requires maximum heat and spatter protection
    • Leather type, cuff length, and lining matter more than brand name

    Why Welding Gloves Are Process-Specific

    Each welding process produces different heat levels, arc duration, and spatter. Gloves are designed to manage these variables through leather thickness, stitching type, and insulation. Using the wrong glove usually results in poor control or premature glove failure.

    TIG Welding Gloves: Maximum Dexterity

    TIG welding requires fine torch and filler control. Gloves are typically thin, unlined, and made from goatskin or deerskin. Heat protection is limited and not suitable for heavy amperage or prolonged arc time.

    Best use cases:

    • Precision TIG work
    • Thin material
    • Bench or shop welding

    MIG Welding Gloves: Balanced Protection

    MIG gloves are thicker than TIG gloves and often lightly lined. They provide better spatter resistance while maintaining enough dexterity for gun control and part handling.

    Best use cases:

    • Fabrication and production MIG welding
    • Moderate amperage work
    • General shop use

    Stick Welding Gloves: Maximum Heat Resistance

    Stick welding produces the most heat and spatter. Gloves are heavily insulated with thicker cowhide or elk leather and extended cuffs. Dexterity is reduced, but protection is the priority.

    Best use cases:

    • High-amperage Stick welding
    • Structural and field work
    • Overhead or vertical welding

    Comparison Table

    ModelKey SpecsBest For
    Tillman 750Goatskin, unlined, short cuffTIG welding
    Miller MIG GlovesCowhide, light liningMIG fabrication
    Lincoln Stick GlovesHeavy cowhide, insulatedStick welding

    Safety Notes (ANSI / AWS)

    • Welding gloves should meet ANSI Z49.1 requirements for protective equipment
    • Never substitute TIG gloves for high-heat Stick welding
    • Replace gloves immediately if holes or seam failures appear

    FAQ

    Can I use TIG gloves for MIG welding?
    Only for light MIG work. Spatter will quickly damage thin TIG gloves.

    Why do Stick gloves feel bulky?
    Extra insulation and thicker leather are required to handle higher heat and slag.

    What leather is best for welding gloves?
    Goatskin for dexterity, cowhide for durability, elk for maximum heat resistance.

    Do welding gloves expire?
    No, but leather degrades with heat, UV exposure, and moisture.

    Sources to Verify

    • Leather thickness and lining specifications per glove model
    • ANSI Z49.1 current revision
    • Manufacturer temperature resistance claims

  • Blue Demon ER70S‑6 Mild Steel MIG Welding Wire (ER70S‑6)

    Solid wire quality directly affects weld integrity. Blue Demon ER70S‑6 Mild Steel MIG Welding Wire is a go‑to consumable for shop and field welders who need consistent feed, smooth arcs, and reliable deposition on mild steel projects.

    Key Takeaways

    • ER70S‑6 solid wire for general mild steel welding
    • High silicon content for excellent puddle fluidity and wet‑out
    • Compatible with 75/25 argon‑CO₂ or 100 % CO₂ shielding gas
    • Suitable for single‑pass and multi‑pass welds
    • Available in spool form for standard MIG machines
    • Designed for professional fabrication and repair

    Performance & Use

    ER70S‑6 wire is known for its ability to handle slightly dirty or rusty steel due to its deoxidizer content. It produces a stable arc with minimal spatter and offers good bead appearance. Use it for fabrication, maintenance, and automotive work where mild steel is the base metal. It works equally well in short‑arc and spray transfer modes with proper shielding gas.

    Durability & Build

    The wire comes on a sturdy spool for consistent feeding through MIG machines. Proper storage in a dry environment prevents moisture pickup and oxidation. When used with the right drive rollers and liner, it delivers smooth feeding and predictable performance.

    Power / Sizing / Specs

    • AWS classification: ER70S‑6
    • Diameter options: manufacturer does not specify (commonly .030 ″ – .045 ″)
    • Shielding gas: 75/25 Ar/CO₂ or 100 % CO₂
    • Tensile strength: manufacturer does not specify (typical ER70S‑6 ratings apply)

    Who It’s For

    • Fabricators and welders working with mild steel
    • Automotive and body shop technicians
    • Maintenance crews handling structural repairs
    • Hobbyists needing a dependable solid wire for projects

    Quick FAQ

    • Is ER70S‑6 wire suitable for dirty steel?
      Yes — its deoxidizers improve performance on mill scale and light rust.
    • What shielding gas should I use?
      Typically 75 % argon / 25 % CO₂ or pure CO₂, depending on the desired arc characteristics.
    • Does this wire fit standard MIG machines?
      Yes — it is supplied on spools compatible with most MIG feeders (check your machine’s spool size).

    Safety Notes

    • Always wear appropriate PPE: welding helmet, gloves, flame‑resistant clothing, and eye protection.
    • Ensure adequate ventilation to avoid fume buildup when welding.
    • Confirm that the wire diameter matches your drive rolls and liner to prevent feeding issues.
    • Store wire in a dry location to prevent moisture absorption and rust.

    Where to Buy

    Amazon:

    No products found.

    Amazon disclosure: As an Amazon Associate, we earn from qualifying purchases.


  • YESWELDER Large View Auto Darkening Welding Helmet (LYG‑M800H)

    When you’re welding all day, eye comfort and clear visibility aren’t optional — they’re critical. The YESWELDER Large View Auto Darkening Welding Helmet gives you a wide viewing area, fast lens response, and true‑color optics so you can see your puddle clearly and work safely.

    Key Takeaways

    • Extra‑large auto‑darkening lens for better puddle visibility
    • True‑color technology reduces eye fatigue and improves clarity
    • Four arc sensors for reliable switching across MIG, TIG, and Stick
    • Solar‑assisted power with battery backup for consistent performance
    • Adjustable headgear for comfortable, all‑day wear
    • Designed for professional welding applications

    Performance & Use

    This helmet’s 3.94 × 3.66 inch lens offers a generous field of view, making it easier to monitor the puddle and joint alignment. The auto‑darkening filter switches quickly when the arc strikes, helping prevent eye strain and missed starts. True‑color technology provides a more natural view through the lens, improving detail recognition during fit‑ups and multi‑pass welds. Suitable for MIG, TIG, Stick, and plasma cutting.

    Durability & Build

    Constructed with a rugged shell and quality internals, the helmet is designed for daily use in shops and on jobsites. Adjustable headgear spreads the weight evenly to reduce pressure points, and replacement lens covers are readily available. The design balances weight and durability for long shifts without neck fatigue.

    Power / Specs

    • Auto‑darkening lens
    • Shade range: manufacturer does not specify (typical wide‑range design)
    • Powered by an internal battery with solar assist
    • Four arc sensors for dependable switching

    Who It’s For

    • Professional welders and fabricators
    • Maintenance and repair technicians
    • MIG, TIG, and Stick operators
    • Welders needing a large‑view, true‑color hood

    Quick FAQ

    • Is this helmet suitable for TIG welding?
      Yes — it is designed for MIG, TIG, Stick, and plasma applications.
    • Does it need replacement batteries?
      It uses an internal battery with solar assist; the manufacturer does not specify replacement intervals.
    • Is it a full‑time welding helmet or hobby hood?
      It’s intended for daily professional use but can also serve serious hobbyists.

    Safety Notes

    • This helmet provides eye and face protection but does not replace full PPE (gloves, clothing, respiratory protection).
    • Inspect the helmet and lens before each use for cracks or damage.
    • Follow all manufacturer instructions and site safety rules.
    • Ensure proper fit and adjustment before starting work.

    Where to Buy

    Amazon:

    YESWELDER Large View Auto Darkening Welding Helmet, Blue Light Blocking, 1/1/1/1 True Color Solar Powered Welder Hood Mask with 4 Arc Sensors, Wide Shade 3/5-9/9-13 for TIG MIG ARC CUT and GRIND
    YESWELDER Large View Auto Darkening Welding Helmet, Blue Light Blocking, 1/1/1/1 True Color Solar Powered Welder Hood Mask with 4 Arc Sensors, Wide Shade 3/5-9/9-13 for TIG MIG ARC CUT and GRIND
    • Advanced Eye Protection with Blue Light Blocking Technology: This welding helmet features cutting-edge Blue Light Blocking outer lens, shielding your eyes from harmful blue light during welding, protects your eyes by filtering out most of harmful high energy blue light rays while letting through the less harmful portion of the blue light spectrum. This ensures long-lasting eye comfort and safety, making it ideal for extended welding sessions
    • Multi-Application: Wide shade range 3/5-9/9-13, covering most common welding processes, ideal for TIG, MIG, MMA (STICK), CUT & GRIND. Easily accommodates Magnifying Lenses for close-up work
    • True Color & Clear View: This auto darkening welding helmet is equipped with a 3.93″X3.66″ Large View, enjoys a True Color view with upgraded 1/1/1/1 optical clarity, improves visibility and reduced eye strain
    • Fast Auto-darkening: Features 4 Arc Sensors for reliable arc detection, ultra-fast switching (1/30000 sec), and adjustable Sensitivity and Delay Controls for perfect performance
    • Long Service Life: Powered by solar panel technology and replaceable CR2450 lithium battery. Solar panel can transform harmful arcs into electrical energy not only for longer life, but also provides support for energy conservation and environmental protection
    Buy on Amazon

    Last update on 2026-02-17 / Affiliate links / Images from Amazon Product Advertising API

    Amazon disclosure: As an Amazon Associate, we earn from qualifying purchases.


  • Lincoln Viking 1740 Auto-Darkening Welding Helmet (K3282-4)

    Clear vision matters when you’re laying a bead all day. The Lincoln Viking 1740 Auto-Darkening Welding Helmet is designed for professional welders who want dependable lens performance, fast switching, and a comfortable helmet for extended shop or jobsite use.

    This is a work-focused helmet built for daily welding — not a lightweight hobby hood.

    Key Takeaways

    • Auto-darkening lens with fast reaction time
    • Large viewing area for improved puddle visibility
    • Comfortable headgear designed for long shifts
    • Suitable for MIG, TIG, and Stick welding
    • Trusted Lincoln Electric build quality
    • Designed for professional and industrial use

    Performance & Use

    The Viking 1740 features an auto-darkening filter that transitions quickly from light to dark, helping reduce eye strain and missed arc starts. The wide viewing area improves situational awareness and puddle control, especially during longer welds or multi-pass work.

    This helmet is well suited for fabrication shops, maintenance welding, and general-purpose welding where consistent lens performance is critical.

    Durability & Build

    Built with a durable shell and quality internal components, the Viking 1740 is intended for regular use in shop and field environments. The headgear is adjustable to help distribute weight evenly, reducing neck fatigue during extended wear.

    Power & Lens Operation

    • Auto-darkening lens technology
    • Powered by internal battery system (manufacturer does not specify replacement interval)
    • Designed to meet common welding helmet performance expectations

    Who This Helmet Is For

    • Professional welders and fabricators
    • Maintenance and repair technicians
    • Shop and field welders running MIG, TIG, or Stick
    • Anyone needing a reliable, full-feature auto-darkening helmet

    Quick FAQ

    • Is this helmet suitable for professional welding?
      Yes, it is designed for daily shop and jobsite welding use.
    • Can it be used for TIG welding?
      Yes, it is suitable for TIG, MIG, and Stick welding applications.
    • Does it replace required PPE?
      It provides eye and face protection but must be used with proper welding PPE.

    Safety Notes

    • This helmet does not replace proper welding PPE beyond eye and face protection.
    • Always wear appropriate gloves, protective clothing, and respiratory protection when required.
    • Inspect the lens and headgear before each use.
    • Follow all manufacturer instructions and safety guidelines.

    Where to Buy

    Amazon:

    Lincoln Electric VIKING 1740 Auto-Darkening Welding Helmet, Matte Black – 4C Lens Tech, 1/1/1/1 Optics, 6.3 sq in View, Shade 9-13, Solar & Battery Powered, Model K3282-3
    Lincoln Electric VIKING 1740 Auto-Darkening Welding Helmet, Matte Black – 4C Lens Tech, 1/1/1/1 Optics, 6.3 sq in View, Shade 9-13, Solar & Battery Powered, Model K3282-3
    • TRUE-COLOR VISIBILITY: Exclusive lens tech delivers vivid arc detail, reducing eye fatigue.
    • IDEAL FOR MULTI-PROCESS: Excellent clarity suited for MIG, TIG, Stick, and plasma cutting tasks.
    • BUILT-IN GRIND MODE: Quickly switch between welding and grinding with convenient LED indicator.
    • COMFORTABLE ALL-DAY WEAR: Adjustable, cushioned ratchet headgear evenly distributes helmet weight.
    • LONG-LASTING PERFORMANCE: Integrated solar panel plus AAA battery backup ensures consistent shading.
    Buy on Amazon

    Last update on 2026-02-17 / Affiliate links / Images from Amazon Product Advertising API

    Amazon disclosure: As an Amazon Associate, we earn from qualifying purchases.

  • MAXXEON MXN00650 WorkStar LightVisor Safety Headlight (700 Lumens)

    Good lighting isn’t optional on the job — it’s a safety requirement. The MAXXEON MXN00650 WorkStar LightVisor Safety Rechargeable Headlight is built for professionals who need powerful, hands-free lighting with added visibility in active work environments.

    This isn’t a lightweight camping headlamp. It’s a jobsite-ready light designed for welders, mechanics, maintenance crews, and inspectors working in low-light or confined spaces.

    Key Takeaways

    • 700 lumens (high) / 350 lumens (low) for task lighting and extended runtime
    • Hands-free head-mounted design keeps both hands on the job
    • Rear red safety LED improves visibility to others on site
    • Rechargeable lithium-ion battery — no disposable batteries
    • Hard-hat compatible with included mounting clips
    • Rugged construction built for shop and field use

    Lighting Performance

    The forward-facing LED delivers a wide, usable beam that follows your line of sight — ideal for fitting, inspection, repair, and setup work. High mode provides maximum brightness when detail matters, while low mode extends runtime for longer jobs.

    The integrated rear red safety light adds an extra layer of visibility when working around forklifts, trucks, or other moving equipment. This feature is especially valuable in warehouses, fabrication shops, and outdoor job sites.

    Comfort & Durability

    The LightVisor features an adjustable, cushioned headband designed for all-day wear without pressure points. The housing is built to handle dust, debris, and everyday jobsite abuse, making it a dependable tool you can keep in your gear bag or hard hat.

    Included hard-hat clips allow secure mounting to most standard safety helmets, keeping the light stable during movement and overhead work.

    Battery & Charging

    • Rechargeable lithium-ion battery
    • USB charging (cable included)
    • Eliminates ongoing battery replacement costs
    • Consistent output throughout the charge cycle

    Who This Light Is For

    • Welders and fabricators working in poorly lit areas
    • Maintenance and industrial repair crews
    • Mechanics and technicians
    • Inspectors, electricians, and general trades
    • Anyone needing reliable, hands-free jobsite lighting

    Where to Buy

    Amazon:

    MAXXEON MXN00650 WorkStar LightVisor SAFETY Rechargeable Headlight, 700 Lumens
    MAXXEON MXN00650 WorkStar LightVisor SAFETY Rechargeable Headlight, 700 Lumens
    • 2 powerful light settings: 700lm High / 3hr run time
    • 350lm Low / 5.5hr run time
    • Red Safety Light: 400m visibility distance (1/4 mile)
    • 33lm Red LED / 48hr run time when only red on, 2hr50min when red & high output are both on.
    • Water resistant (IP65)
    Buy on Amazon

    Last update on 2026-02-17 / Affiliate links / Images from Amazon Product Advertising API

    Amazon disclosure: As an Amazon Associate, we earn from qualifying purchases.

    If you need help confirming hard-hat compatibility or want to compare this light to other MAXXEON WorkStar options, contact us at sales@arcweldinc.com and we’ll get you pointed in the right direction.

  • Auto-Darkening vs Passive Welding Helmets: Which Is Better for Your Work?

    Choosing the right welding helmet affects safety, productivity, and fatigue. Auto-darkening and passive helmets both protect your eyes, but they perform very differently in daily welding. This guide breaks down the real pros and cons so you can choose what fits your work.

    Key Takeaways

    • Auto-darkening helmets improve speed and consistency, especially for tack-heavy work
    • Passive helmets are simple, durable, and low-cost with zero electronics
    • Correct shade selection matters more than helmet price
    • Many welders keep both styles in the shop

    Auto-Darkening vs Passive Helmets

    Auto-darkening helmets switch from light to dark when the arc starts, allowing clear visibility during fit-up and positioning. Passive helmets use a fixed-shade lens and must be lowered before striking an arc.

    Pros and Cons of Auto-Darkening Helmets

    Auto-darkening helmets reduce neck strain, speed up workflow, and make tacking easier. Downsides include higher upfront cost and reliance on batteries or electronics.

    Pros and Cons of Passive Helmets

    Passive helmets are extremely reliable and inexpensive, but slow down work and increase the chance of missed starts or poor positioning.

    Which Helmet Is Right for You

    Production welding, fabrication, and TIG work benefit most from auto-darkening helmets. Stick welding outdoors, training environments, and backup use often favor passive helmets.

    Comparison Table

    ModelKey SpecsBest For
    Miller Digital EliteAuto-darkening, grind mode, ANSI Z87.1All-around shop welding
    Lincoln Viking 1740Auto-darkening, wide viewTIG/MIG fabrication
    Jackson Passive HelmetFixed shade, lightweightStick welding, training

    Safety Notes (ANSI / AWS)

    • Helmets must meet ANSI Z87.1 impact and optical requirements
    • Always select proper shade levels based on welding process and amperage
    • Test auto-darkening function before each use

    FAQ

    Is auto-darkening safer than passive?
    Both are safe when compliant and used correctly.

    Do passive helmets damage your eyes?
    No, as long as the correct shade is used.

    What shade should I use?
    Most MIG and Stick welding uses shade 10–11; TIG varies by amperage.

    Sources to Verify

    • Viewing area and optical ratings per helmet model
    • Battery type and service life for auto-darkening lenses

  • Welding Safety Glasses Guide 2025 | Shade Numbers, ANSI Z87.1 & UV Protection

    Welding safety glasses protect against UV radiation, infrared light, and impact hazards during grinding and fabrication. Choosing the right glasses depends on process type, shade number, and ANSI Z87.1 certification—not just lens color.

    ANSI Z87.1 Certification Requirements

    Impact Protection Levels

    Basic Impact (Z87) – Protects against low-velocity impact (1” steel ball at 150 ft/sec) – Suitable for: General shop work, light grinding, non-welding tasks

    High Impact (Z87+) – Protects against high-velocity impact (1/4” steel ball at 150 ft/sec) – Required for: Welding, grinding, chipping, cutting – Marking: “Z87+” stamped on frame and lens

    Side Shield Requirement: – All welding safety glasses must have side shields or wraparound design – Prevents spatter and debris from entering around lens edges

    Shade Number Selection by Process

    ProcessAmperage RangeShade NumberLens Type
    Oxy-fuel cuttingN/A#3-#6Fixed shade
    TIG (GTAW)10-50A#8-#10Fixed or auto-darkening
    TIG (GTAW)50-150A#10-#12Fixed or auto-darkening
    MIG (GMAW)60-160A#10-#12Fixed or auto-darkening
    MIG (GMAW)160-250A#12-#14Fixed or auto-darkening
    Stick (SMAW)60-160A#10-#12Fixed shade
    Stick (SMAW)160-250A#12-#14Fixed shade
    Plasma cutting20-40A#4-#5Fixed shade
    Plasma cutting40-80A#5-#8Fixed shade

    Note: Safety glasses are supplemental protection worn under welding helmets or for indirect arc exposure (helper/observer).

    Lens Types & Technologies

    Fixed Shade Lenses

    • Pros: No batteries, consistent darkness, low cost
    • Cons: Single shade only, must swap lenses for different processes
    • Best for: Dedicated single-process work, backup glasses
    • Cost: $10-$30

    Auto-Darkening Lenses

    • Pros: Adjustable shade range, no lens swapping
    • Cons: Battery replacement, higher cost
    • Shade range: Typically #5-#13
    • Reaction time: 0.0001-0.00004 seconds
    • Best for: Multi-process shops, frequent shade changes
    • Cost: $50-$150

    Passive IR/UV Protection (Clear Lenses)

    • Function: Blocks UV and infrared without visible light darkening
    • Use case: Grinding, fabrication, indirect arc exposure (helper/observer)
    • Shade equivalent: #1.5-#2
    • Best for: Non-welding tasks requiring impact protection

    UV & IR Protection Standards

    UV Protection (200-400nm wavelength): – All welding lenses must block 99.9%+ UV radiation – Permanent damage occurs from unprotected UV exposure (arc eye/welder’s flash)

    Infrared Protection (780nm-1mm wavelength): – Blocks heat radiation from welding arc – Prevents retinal damage and cataracts from prolonged exposure

    Visible Light Transmission: – Shade #3: 14.3% transmission (light tint) – Shade #8: 0.58% transmission (moderate darkness) – Shade #12: 0.0018% transmission (very dark)

    Lens Coatings & Features

    Anti-Fog Coating

    • Purpose: Prevents condensation in humid environments or when wearing respirator
    • Best for: Summer welding, enclosed spaces, respirator use
    • Limitation: Coating wears off after 6-12 months

    Anti-Scratch Coating

    • Purpose: Extends lens life in high-abrasion environments
    • Best for: Grinding, fabrication, production shops
    • Hardness rating: 4-6H pencil hardness (military spec MIL-PRF-32432)

    Polarized Lenses

    • Purpose: Reduces glare from reflective surfaces (polished stainless, aluminum)
    • Best for: TIG welding on reflective materials
    • Limitation: Not necessary for carbon steel or general fabrication

    Frame Styles & Fit

    Wraparound Design

    • Coverage: Maximum side and peripheral protection
    • Best for: Grinding, cutting, high-spatter welding
    • Fit: Snug to face, minimal gap around edges

    Over-the-Glass (OTG) Design

    • Purpose: Fits over prescription eyeglasses
    • Best for: Welders who wear corrective lenses
    • Limitation: Bulkier, may not fit all prescription frame sizes

    Prescription Welding Glasses

    • Purpose: Combines corrective lenses with welding shade
    • Best for: Full-time welders who need vision correction
    • Cost: $150-$400 (requires optometrist fitting)

    When to Wear Safety Glasses vs. Helmet

    Safety Glasses (Supplemental Protection)

    • Grinding, cutting, or fabrication (no arc)
    • Indirect arc exposure (helper/observer 10+ feet from arc)
    • Under welding helmet as secondary protection
    • Oxy-fuel cutting or brazing (low UV output)

    Welding Helmet (Primary Protection)

    • Direct arc exposure (TIG, MIG, stick, flux-core)
    • Primary welder performing arc welding
    • Required for all arc welding processes per OSHA 1910.252

    OSHA Requirement: Safety glasses must be worn under welding helmets in environments with grinding, chipping, or multiple welding stations.

    Common Mistakes

    Using non-certified safety glasses for welding
    Fashion sunglasses or non-Z87+ glasses don’t block UV/IR radiation. Result: arc eye (photokeratitis) and permanent retinal damage. Always verify Z87+ marking.

    Wrong shade number for amperage
    Shade #3 glasses for 150A MIG = retinal burn risk. Shade #12 for oxy-fuel cutting = can’t see work. Match shade to process and amperage.

    Skipping safety glasses under helmet
    Grinding debris or spatter can enter under helmet. OSHA requires safety glasses as secondary protection in multi-hazard environments.

    Buying Checklist

    • ✓ ANSI Z87+ certification marked on frame and lens
    • ✓ Shade number matches process and amperage range
    • ✓ UV/IR protection rated for welding (99.9%+ UV block)
    • ✓ Side shields or wraparound design for peripheral protection
    • ✓ Anti-fog coating if working in humid environments
    • ✓ Anti-scratch coating for grinding/fabrication work
    • ✓ Comfortable fit (no pressure points, secure without slipping)
    • ✓ OTG design if wearing prescription glasses
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