Category: Stick Support

Stick machines, consumables, parts breakdowns, and accessories

6010 Electrode vs 7018 Electrode: What Welders Need to Know
6010 and 7018 are two of the most widely used stick electrodes in the welding industry—but they serve very different purposes. One is built for speed, penetration, and root passes. The other is designed for high strength, low hydrogen, and structural work.

If you’ve ever wondered “Which rod should I use?” this guide breaks down the differences in arc characteristics, penetration, polarity, strength, and code applications.

Key Takeaways
- 6010 = deep penetration, fast-freeze, open-root king
- 7018 = high-strength, low-hydrogen, structural standard
- 6010 runs on DCEP only (most cases)
- 7018 runs on DCEP or AC depending on formulation
- 6010 great for pipe roots; 7018 dominates final passes and code work
- 7018 requires low-hydrogen storage (rod oven)
Electrode Number Meaning

Understanding the AWS code helps explain performance.

6010
- 60 → 60,000 psi tensile strength
- 1 → all positions
- 0 → cellulose sodium coating (deep penetration)
7018
- 70 → 70,000 psi tensile strength
- 1 → all positions
- 8 → low-hydrogen iron powder coating
Arc Characteristics

6010
- Aggressive, digging arc
- Deep penetration on dirty, rusty, or painted steel
- Fast-freeze puddle (good for open roots)
- Tight, narrow bead
- Strong keyhole control
7018
- Smooth, stable arc
- Softer puddle with less digging
- Easy to stack uniform, wide beads
- Higher deposition rate
- Excellent appearance
Penetration & Puddle Behavior

Feature 6010 7018
Penetration Very deep Moderate
Puddle Fast-freeze Fill/freezer hybrid
Slag Light, flaky Thick, easy-peel
Cleaning Tolerance Excellent Needs clean steel

Polarity Requirements

6010
- Runs best on DCEP (reverse polarity)
- Many brands only run correctly on DCEP
7018
- Runs on DCEP
- Many versions available as AC-only rods
- 7018AC designed for buzz-box machines
Strength & Mechanical Properties

Property 6010 7018
Tensile Strength 60 ksi 70 ksi
Hydrogen Level High Low (low-hydrogen class)
Ductility High Excellent
Code Work Limited Standard for structural, pressure pipe

Best Applications

6010 – Use When You Need:
- Root passes on pipe
- Welding through mill scale or contaminants
- Deep penetration on structural members
- Open-gap joints
- Fast, controlled root keyholing
7018 – Use When You Need:
- Final passes on structural work
- Code-quality welds (AWS D1.1, ASME, etc.)
- High-strength welds with low hydrogen
- Clean steel
- Smooth, aesthetically clean beads
Storage & Handling Differences

6010
- No rod oven required
- Tolerates moisture well
7018
- Must be stored in a rod oven after opening
- Cannot be used if exposed to moisture
- Hydrogen pickup increases crack risk
Which One Should You Use?

Use 6010 if:
- You’re doing pipe roots
- The steel is dirty or rusty
- You need fast-freeze control
- You need maximum penetration
Use 7018 if:
- You’re doing structural or pressure code work
- You need low-hydrogen welds
- You want smooth, strong cap passes
- The steel is clean and prepped
Most pipeline welders run 6010 for roots and 7018 for hot passes and caps.

Where to Buy Electrodes

ArcWeld Store:
6010

7018

Disclosure: This article contains affiliate links. As an Amazon Associate, I earn from qualifying purchases.

Safety Notes (AWS/ANSI References)
- Follow ANSI Z49.1 for SMAW PPE and ventilation
- Wear Z87.1-rated eye and face protection
- Use proper ventilation—stick welding generates significant fumes
- Handle 7018 rods per AWS low-hydrogen storage guidelines
- Avoid welding 7018 rods that have absorbed moisture
FAQ

Can you run 6010 on AC?
Some machines attempt it, but results are inconsistent. DCEP is required for proper performance.

Is 7018 stronger than 6010?
Yes. 7018 is a 70 ksi tensile electrode vs. 60 ksi for 6010.

Can beginners start with 7018?
7018 is easier to run cleanly, but its slag can hide defects. 6010 teaches puddle control.

What rod is best for dirty steel?
6010—hands down.
November 29, 2025
Arc Control: Why Arc Length Matters in Stick Welding — Overview & Review
Introduction

Arc length is one of the most important variables in stick welding, and this guide—Arc Control: Why Arc Length Matters in Stick Welding—breaks down exactly why. The book explains how arc length influences penetration, bead shape, stability, and overall weld quality. For new welders trying to stop sticking and wandering arcs, and for experienced welders chasing cleaner, more consistent beads, this resource provides straightforward direction.

Key Features

This guide focuses entirely on understanding and maintaining proper arc length. Core topics include:
- How arc length affects heat input and penetration
- How arc stability changes with electrode angle and travel speed
- The relationship between arc length, puddle control, and weld bead behavior
- Visual diagrams that show what “too long” and “too short” arcs look like
- Simple, actionable tips welders can use immediately
It’s written in plain language with enough detail to be useful without overwhelming beginners.

Pros & Cons

Pros
- Clear explanations of how arc length affects weld quality
- Applicable to all experience levels
- Helpful illustrations and diagrams
- Strong focus on practical, real-world improvement
Cons
- Doesn’t include advanced technical data
- Could go deeper for welders who already have strong arc control
Who It’s For

This guide fits welders who want more consistency and better quality out of their SMAW work. Ideal groups include:
- Welding students learning fundamentals
- DIY welders trying to reduce sticking and uneven beads
- Working welders who want tighter control and repeatable results
- Anyone who struggles with keeping a steady arc length
What Makes It Unique

Most welding books touch on arc length but don’t spend much time on it. This guide focuses specifically on that variable and explains it step-by-step. The visuals help welders understand what they should see, and the practical advice makes it easy to apply on the next weld.

Buying Tips

For the best learning experience:
- Look for editions that include diagrams, photos, or companion videos
- Choose the latest version if updates are available
- Make sure you have basic PPE and electrodes on hand so you can practice
- Pair the guide with a machine that has stable output—helpful when learning arc control
Conclusion

Arc Control: Why Arc Length Matters in Stick Welding is a solid resource for anyone wanting stronger, cleaner, and more consistent stick welds. It breaks down arc length in a way that welders can understand and apply immediately. Beginners and seasoned welders alike will find something useful here.

This article may contain Amazon affiliate links. We may earn a small commission at no extra cost to you.
November 16, 2025
Arc Control Secrets: Stick Welding Tips That Matter
Introduction

Arc Control Secrets: Stick Welding Tips That Matter is a focused guide for welders who want to improve control, stability, and consistency in SMAW (Stick) welding. Arc control directly affects bead shape, penetration, and weld soundness—this book breaks those concepts down and explains how to apply them in real work, not just theory.

Key Features

The guide covers the fundamentals of arc stability and then moves into more advanced control techniques. Topics include:
- Managing arc length for different electrodes
- Electrode angle and travel speed adjustments
- How arc force, heat input, and polarity affect bead shape
- Troubleshooting common issues like sticking, porosity, and wandering arcs
- Real-world examples that connect each technique to practical shop scenarios
The layout is straightforward and designed for welders who want actionable steps rather than long explanations.

Pros & Cons

Pros
- Strong focus on arc control—one of the hardest SMAW skills to master
- Real examples welders will recognize from shop and field work
- Works for any skill level
- Clear illustrations and explanations
- Helps improve consistency, bead appearance, and quality
Cons
- Only covers stick welding (SMAW), not MIG/TIG
- Some techniques may require tools a beginner may not have
- New welders might feel overwhelmed by the depth in later chapters
Who It’s For

This guide fits:
- Beginners who need to understand how arc length, angle, and motion affect results
- Intermediate welders trying to tighten up consistency
- Experienced welders who want to refine technique and improve control in tricky positions
- Anyone welding structural steel, pipe, fabrication, or artistic work where bead control matters
What Makes It Different

Most welding books mention “arc control,” but few explain how to actually master it. This guide centers entirely on that skill. The illustrations and examples make complex ideas usable, and the focus on real welding conditions—heat buildup, position changes, joint access—makes it more practical than typical classroom-style manuals.

Buying Tips

Before picking up the guide, consider:
- Your current SMAW skill level
- Whether you already have a range of electrodes and amps to practice the techniques
- If your machine lets you adjust arc force/amps precisely (helpful but not required)
- Whether you’re focused on structural, repair, or hobby welding
If improving bead quality, consistency, and control is your goal, this book is a solid addition to your toolbox.

Conclusion

Arc Control Secrets: Stick Welding Tips That Matter is a detailed, practical resource for welders who want to improve one of the most difficult parts of SMAW: controlling the arc. The techniques help produce cleaner, stronger, and more repeatable welds. It’s a worthwhile guide for both new welders and experienced pros looking to refine their craft.

This article may contain Amazon affiliate links. We may earn a small commission at no extra cost to you.
November 16, 2025
Nickel 55 Stick Electrode for Cast Iron Repairs
Introduction

Nickel 55 electrodes are the go-to SMAW rods for repairing cast iron or joining cast iron to steel. Classified under AWS ENiFe-CI, these rods use a nickel-iron core designed to handle gray iron, ductile iron, and mixed-metal joints without cracking. The “55” refers to the approximate nickel content—about 55% nickel and 45% iron.

Shops that work on engines, pumps, gearboxes, or foundry castings use Nickel 55 because it offers a balance of strength, ductility, and machinability that other fillers can’t match. When standard steel electrodes are too brittle or nickel 99 is too soft, Nickel 55 hits the middle ground.

Types and Variants

Most Nickel 55 electrodes follow ENiFe-CI chemistry, but manufacturers offer performance differences:

Nickel 55 AC/DC
- Works on AC or DCEP.
- Useful for older machines and field repairs.
High-Machinability Nickel 55
- Tweaked slag formulation for easier slag removal.
- Good for parts requiring post-weld machining or precision finish work.
Low-Heat-Input Nickel 55
- Reduces thermal cracking on brittle castings.
- Better for thin, contaminated, or unknown-grade cast iron.
Regardless of brand, the ENiFe-CI designation keeps chemistry consistent enough for repair use.

Key Features and Specifications

Composition: ~55% nickel / ~45% iron
- Higher tensile strength than pure nickel fillers (Nickel 99).
- Better ductility and crack resistance than steel electrodes.
Diameters: 3/32″, 1/8″, 5/32″, 3/16″
- Match diameter to casting thickness and available amperage.
Current: AC or DCEP
- Compatible with most SMAW machines.
Positions: All-position rated
- Suitable for field repairs and complex geometry.
Typical Tensile Strength: ~70,000 psi (AWS minimum)
- Strong enough for structural repair, flexible enough to limit cracking.
AWS Specification: ENiFe-CI
- Ensures consistent chemistry and predictable performance.
These specs translate directly to fewer cracks, cleaner machining, and better fusion on dirty or aged cast iron surfaces.

Usage and Compatibility

Nickel 55 is a stick-only electrode. It is not designed for MIG, TIG, or flux-core processes.

Machine Compatibility
- AC or DCEP transformer welders
- Inverter SMAW machines
- Portable stick welders
- Ideal for field service trucks and shop repair stations
Notes for Welders
- Nickel 55 is more crack-resistant than steel rods, but most cast repairs still require controlled preheat and slow cooling.
- Compared to Nickel 99, Nickel 55 produces stronger joints but is slightly less machinable—important for load-bearing parts.
Common Applications

Engine Blocks (Gray Cast Iron)

Handles thermal cycling and localized heat without cracking.

Pump Housings / Compressor Bodies

Good for joining cast housings to mild-steel frames or flanges.

Gearbox and Transmission Cases

Allows buildup before machining sealing surfaces.

Foundry and Plant Maintenance

Fills casting defects, chips, cold shuts, or porosity.

Agricultural and Heavy Equipment Repairs

Reliable for high-stress service in dirty or uncontrolled environments.

Nickel 55 works because it fuses well to cast iron and steel, resists cracking, and leaves a machinable weld deposit.

Tips and Best Practices

Setup
- Preheat castings to 250–500°F when possible.
- Use the manufacturer’s low-amp recommendations (typically 70–110A for 1/8″).
During Welding
- Maintain a short arc length for stability.
- Use stringer beads—avoid weaving to reduce heat buildup.
- Peen each bead lightly to relieve stress.
After Welding
- Cool the part slowly (insulation, welding blankets, or bury in dry sand).
- Do not quench or expose the part to rapid cooling.
Common Mistakes to Avoid
- Welding cold on large or critical repairs.
- Overheating the casting by running long, hot passes.
- Using thick layers. Nickel 55 performs best with controlled, thin deposits.
Conclusion

Nickel 55 electrodes are a proven solution for cast iron repair and cast-to-steel joints. They provide stronger welds than pure-nickel fillers while maintaining enough machinability for post-repair finishing. For shops that regularly repair engines, pump housings, transmission cases, or heavy equipment parts, Nickel 55 remains an essential filler metal.

Key takeaway:
Use Nickel 55 when you need a strong, ductile, crack-resistant weld on cast iron—especially for structural or load-bearing repairs that still require machining.

Where to Buy:

Washington Alloy 55% Nickel Stick Electrode 10LB Package (3/32" – 10 LB.)

$284.08

In Stock
View Product

Washington Alloy 55% Nickel Stick Electrode 10LB Package (1/8" – 10 LB.)

$304.05

In Stock
View Product

Washington Alloy 55% Nickel Stick Electrode 10LB Package (5/32" – 10 LB.)

$263.52

In Stock
View Product

Weldcote Metals 55 Nickel Stick Electrode – 1# Package (3/32" Diameter)

$55.01

In Stock
View Product

Weldcote Metals 55 Nickel Stick Electrode – 1# Package (1/8" Diameter)

$60.68

In Stock
View Product

Weldcote Metals 55 Nickel Stick Electrode – 1# Package (5/32" Diameter)

$52.12

In Stock
View Product
November 14, 2025
Weldpro Omni 210 MultiProcess Welder Review (2025): Precision Power for Every Job
Quick Look

The Weldpro Omni 210 brings full multi-process capability into one compact frame — MIG, Stick, AC/DC TIG, flux core, spool gun, and pulse welding. Designed for welders who want pro-level precision without hauling multiple machines, it blends smart controls with a durable, field-ready design.

Key Takeaways
- Processes: MIG, Flux Core, Stick, Spool Gun, AC/DC TIG (6-in-1)
- Input Power: Dual Voltage 110 V / 220 V
- Output Current: Up to 200 A for MIG and TIG
- Synergic MIG: Auto-set function for easy setup and consistent bead quality
- Display & Controls: Digital interface with VRD, hot start, arc force, and protection indicators
Performance and Use

The Omni 210 balances brute amperage with refined control. Its synergic MIG mode automatically adjusts wire feed to match voltage and gas settings, letting you focus on torch control. The AC/DC TIG function expands capability to aluminum and stainless work, while the built-in pulse mode minimizes heat distortion on thin metals.

With its digital multi-function display and onboard thermal/overload protection, this machine handles everything from home fabrication to light industrial jobs. Welders switching between steel, aluminum, and stainless will appreciate the one-machine workflow.

In-Box / Not Included

Included:
- Weldpro Omni 210 power source
- MIG gun and ground clamp
- TIG torch with foot pedal
- Power adapter for 110 V / 220 V
- User manual
Not Included:
- Shielding gas and cylinders
- Wire spool and consumables
- Spool gun sold separately
Applications
- Shop and field fabrication
- Aluminum TIG or MIG projects
- Structural repair and automotive restoration
- Maintenance welding across multiple metals
Comparison Table

Model Input / Output Best For Amazon
Weldpro Omni 210 110 V/220 V • 200 A • 6-in-1 Aluminum and multiprocess welding See on Amazon

Safety Notes

Always follow ANSI Z49.1 welding safety standards. Keep power leads dry, use grounded outlets, and wear appropriate PPE. Verify duty cycle before extended runs — exceeding rated limits can trigger thermal protection.

FAQ

Q: Can it weld aluminum out of the box?
Yes, when paired with a spool gun or by using the AC TIG mode.

Q: Does it include a foot pedal?
Yes — a foot pedal is included for TIG operation.

Q: Is this beginner-friendly?
The synergic MIG and digital display make setup easy for new users, while advanced controls appeal to professionals.

No products found.

Where to Buy

Amazon: Weldpro Omni 210 6-in-1 MultiProcess Welder

We may earn a commission from qualifying purchases made through our links, at no extra cost to you.
November 12, 2025
YESWELDER BWX-01 Welding Rod Oven Review (2025): Keep Your Electrodes Dry and Ready
Quick Look

YESWELDER’s BWX-01 110 V rod oven protects stick electrodes from moisture pickup — a common cause of porosity and hydrogen cracking. With a 15 lb capacity and adjustable thermostat, it’s built for portable field work and shop maintenance alike.

Key Takeaways
- Voltage: 110 V AC power
- Temperature range: 85 °F – 300 °F adjustable
- Capacity: Holds up to 15 lb of 15-in. or shorter rods
- Weight: Under 8 lb (portable aluminum housing)
- Purpose: Keeps low-hydrogen and general electrodes moisture-free
Performance and Use

The BWX-01 maintains a steady internal temperature to prevent flux moisture absorption — critical for E7018 and other low-hydrogen rods. Its insulated canister warms evenly, reducing hydrogen-induced cracking and maintaining clean arc starts. The light weight and side handle make it easy to move between stations or field sites.

Ideal for welding schools, fabrication shops, and on-site pipe or structural crews needing reliable storage between weld passes.

In-Box / Not Included

Included:
- BWX-01 rod oven
- Power cord (110 V plug)
- Adjustable temperature control
Not Included:
- Rods/electrodes
- Extension cord
Applications
- Stick welding rod storage (E7018, E6010, E6011, etc.)
- Shop and field maintenance
- Moisture control before critical code welds
Comparison Table

Model Capacity / Temp Range Best For Amazon
YESWELDER BWX-01 15 lb • 85–300 °F • 110 V Portable rod storage See on Amazon

Safety Notes

Follow AWS A5.1 and A5.5 storage guidelines for low-hydrogen electrodes. Keep oven on a stable, dry surface and disconnect power before moving. Do not exceed 300 °F to prevent flux degradation.

FAQ

Q: Can it handle 7018 rods?
Yes — that’s its main purpose. It maintains low hydrogen levels for 7018 and similar electrodes.

Q: Is the temperature controlled automatically?
It’s manual via dial control, allowing fine adjustment between 85 °F – 300 °F.

Q: How many rods fit inside?
Roughly 10-15 lb depending on diameter and length (up to 15 in.).
YESWELDER 15lb Portable Welding Rod Oven 110V, Temperature Controlled 85-300°F, 14 Inch Rods Fit, Electrode Oven for STICK Electrodes

Moisture Protection: Used to prevent moisture from contaminating your welding electrodes to maintain low hydrogen weld deposit properties and ensuring strong, crack-free welds
Portable Design: Weighing under 8 pounds with handle, this rod oven is easy to carry and transport. It seamlessly adapts to various work environments—from workshops and garages to outdoor sites—providing dry electrodes whenever and wherever needed
Large Capacity: Designed to hold up to 15 pounds of rods (14 inches or shorter), it can store enough electrodes to support continuous welding for several hours or even a full day. The wide-opening lid and easy-grip handle allow for effortless access to rods, even while wearing gloves
Adjustable Temperature: A user-friendly knob enables precise temperature control from 85°F to 300°F, meeting the drying requirements of different electrode types
Note: Designed to maintain electrode dryness. To ensure safety, avoid extended unattended use (e.g., over 8 hours or overnight)

$139.99
Buy on Amazon
Last update on 2025-12-05 / Affiliate links / Images from Amazon Product Advertising API

Where to Buy

Amazon: YESWELDER BWX-01 15 lb Portable Welding Rod Oven

We may earn a commission on purchases made through our links, at no extra cost to you.
November 11, 2025

Feature	6010	7018
Penetration	Very deep	Moderate
Puddle	Fast-freeze	Fill/freezer hybrid
Slag	Light, flaky	Thick, easy-peel
Cleaning Tolerance	Excellent	Needs clean steel

Property	6010	7018
Tensile Strength	60 ksi	70 ksi
Hydrogen Level	High	Low (low-hydrogen class)
Ductility	High	Excellent
Code Work	Limited	Standard for structural, pressure pipe

Model	Input / Output	Best For	Amazon
Weldpro Omni 210	110 V/220 V • 200 A • 6-in-1	Aluminum and multiprocess welding	See on Amazon

Model	Capacity / Temp Range	Best For	Amazon
YESWELDER BWX-01	15 lb • 85–300 °F • 110 V	Portable rod storage	See on Amazon

ARCCAPTAIN 250A MIG Welder Review (2025): 6-in-1 Powerhouse for MIG, TIG, and Stick

Intro
The ARCCAPTAIN 250A MIG Welder is a true multi-process workhorse, built for welders who need versatility without sacrificing arc stability. With MIG, Flux-Core, Stick, Lift TIG, Spool Gun, and Spot functions, it covers nearly every job in one machine—ideal for shops, farms, and field repair crews.

Key Takeaways

Processes: MIG / Flux-Core / Stick / Lift TIG / Spool Gun / Spot (6-in-1).
Input Power: 110 V / 220 V dual-voltage inverter.
Output Range: 30 – 250 A.
Display: 4.3″ LED digital screen with synergic settings.
Features: Hot Start, Arc Force, Anti-Stick, and Auto-detect voltage.

Performance and Build

The 250A delivers a clean, consistent arc with smooth wire feed at up to 42 lb/hr. On 220 V power, it can MIG weld up to 3/8 in (9.5 mm) steel or aluminum with a spool gun. Synergic control automatically adjusts voltage and wire speed, while the digital display gives real-time amperage and voltage feedback—perfect for switching between gas and gasless wire on the fly.

Its metal frame, quick-connect torch, and large internal spool hub make it a durable choice for both shop and portable work.

Applications

Light fabrication and farm repair
Aluminum MIG with spool gun
Shop TIG and Stick welding
Automotive frame and body projects
Field or maintenance welding jobs

Comparison Table

Model	Key Specs	Best For	Amazon
ARCCAPTAIN 250A MIG Welder	110/220 V • 30-250 A • MIG / Flux / Stick / Lift TIG / Spool / Spot • 4.3″ LED	Multi-process welding • aluminum and steel projects	See Price on Amazon

Safety Notes

Use gloves rated for MIG current above 200 A and ensure cables are properly sized. Maintain adequate ventilation when flux-core welding indoors. Always inspect ground clamps for corrosion and replace any cracked gas hoses.

FAQ

Q: Can this welder handle aluminum MIG?
A: Yes—when paired with a spool gun and pure argon shielding gas.

Q: Does it support Lift TIG?
A: Yes, via optional 17-series TIG torch and argon setup (DC only).

Q: Can it run on household 120 V outlets?
A: Yes, at reduced output up to about 130 A. Full power requires 220 V.

Q: Is a spool gun included?
A: No, it’s optional. The unit includes MIG torch, ground clamp, electrode holder, and basic consumables.

ARCCAPTAIN 250A MIG Welder, 110V 220V Gas MIG/Gasless MIG/Stick/Lift TIG/Spool Gun/Spot 6 in 1 Welding Machine Aluminum Welding Machine Professional Welder Machine with Large LED Display

PROFESSIONAL 6-IN-1 WELDER: ARCCAPTAIN 250Amps welding machine that included Gas MIG/ Gasless MIG/ Lift TIG/ MMA/ Spot/ Spool Gun meet your different requirements (Need to buy extra Lift tig torch and spool gun). Suitable for welding mild Steel, carbon steel, stainless steel and aluminum.
DIGITAL WELDING MACHINE：The MIG welder features a fully digital MCU and a high-integrity circuit design, which improves welding stability and performance. The intelligent fan speeds up heat dissipation and extends the service life of the machine.The MIG welder features some special functions that included adaptive crater, burn-back adjustment and pre-flow/post-flow, which improve your welding efficiency.
SYNERGIC MIG & MANUAL MIG: Synergic control automatically match the recommend current and wire feeding speed when selecting the diameter of welding wire and gas material, also you can adjust the welding current according to your welding habit. Easy to work with beginner. Maunual MIG for better custom settings, suitable for professionals
EASY TO USE: The welding machine is fully equipped with accessories and can start welding after opening the box. Package includes 1× MIG250 MIG welder machine, 1× 10 ft MIG torch, 1× 10 ft Earth clamp, 1× 10 ft Stick holder, 2× Contact tip(.030″ & .035″), 3× Wire feed rollers(K & V), 1× 10 ft gas hose, 1× 220V to 110V Wire adapter, 1× User manual.
SAFETY PROTECTION: Every single of our welder machines passed various authoritative Laboratory tests in simulating extremely harsh environments before leaving our ARCCAPTAIN factory that conforms to the high standards. We take care of our customer’s safety based on VRD, over current/over voltage/over current/over-load/overheating protection function. Note: DO NOT power on until the screen turns off and the fan stops working

Last update on 2025-12-05 / Affiliate links / Images from Amazon Product Advertising API

Where to Buy
Amazon: ARCCAPTAIN 250A 6-in-1 MIG Welder
Disclosure: We may earn a small commission at no extra cost to you.

November 10, 2025

Nickel 55 MIG Welding Wire for Cast Iron Repair

Nickel 55 MIG welding wire is a specialized filler metal designed for welding cast iron and joining dissimilar metals. Composed of approximately 55 % nickel and 45 % iron, it provides a strong balance of ductility, strength, and machinability—qualities that are difficult to achieve with standard welding wires.

This filler wire is ideal for repairing cast iron components where post-weld machining is required. It’s widely used by welders, fabricators, engineers, and technicians working on engines, gearboxes, pumps, and heavy machinery.

Types / Variants / Models

Although “Nickel 55” refers to its nickel-iron ratio, different versions exist depending on brand and application:

Common Diameters

0.035” (0.9 mm): for light- to medium-duty work
0.045” (1.14 mm): for thicker sections and deeper penetration
1/16” (1.6 mm): for heavy-duty or industrial repair

Spool Sizes

1 lb, 10 lb, and 20 lb spools for small jobs or continuous production
Straight lengths (for TIG use) – rare, but available for hybrid setups

Core Types

Solid wire (ERNiFe-CI): the standard for MIG welding
Flux-cored nickel wire – less common, used outdoors or on dirty metal

Choose the variant that best matches your base metal, machine setup, and project size.

Key Features & Specifications

Specification	Detail
Composition	~55 % Nickel, balance Iron
Benefit	Reduces cracking and porosity; easy post-weld machining
AWS Classification	ENiFe-CI / ERNiFe-CI
Tensile Strength	≈ 70,000 psi
Current Type	DCEP (Direct Current Electrode Positive)
Compatibility	Standard MIG guns and wire feed systems
Shielding Gas	100 % Argon or 75 % Argon / 25 % CO₂
Packaging	Copper-coated spools to improve feed and reduce oxidation

These specifications make Nickel 55 wire an excellent all-around solution for cast iron repair and high-strength applications.

Usage & Compatibility

Nickel 55 wire is primarily used with GMAW (MIG) equipment featuring constant-voltage (CV) power supplies.

Welding Processes

MIG (GMAW): primary use
Stick (SMAW): use nickel stick rods instead
TIG (GTAW): requires matching rod form
Flux-Core (FCAW): possible with nickel flux-cored wire

Pros

Excellent fusion with cast iron
Reduced hot cracking and porosity
Machinable weld beads and strong mechanical properties

Cons

More expensive than mild steel wire
Requires proper preheat and slow cooling
Less effective on oil-soaked castings without thorough cleaning

Common Applications

Nickel 55 MIG wire is used in industries where cast iron repairs demand both strength and machinability:

Engine blocks and cylinder heads
Gear housings and pumps
Machinery bases and frames
Exhaust manifolds and heat-affected parts
Farm and construction equipment repairs

Its nickel-iron composition provides crack resistance and durability under vibration and heat.

Tips & Best Practices

Preheat to 250–600 °F to reduce thermal stress
Cool slowly (blanket wrap or bury in sand) to prevent cracks
Clean the base metal thoroughly (oil, paint, rust removed)
Weld short passes and peen between passes to release stress
Store wire dry to avoid oxidation and feeding issues
Match shielding gas (100 % Argon gives cleanest arc)
Inspect welds for porosity before machining or load service

Conclusion

Nickel 55 MIG welding wire is an essential filler for any welder who repairs cast iron or dissimilar metals.
Its 55 % nickel composition provides superior crack resistance and machinability, making it the preferred choice for engine blocks, gear housings, and industrial repairs where durability matters.

If you routinely work with cast iron or machined components, Nickel 55 wire is a smart investment for long-term performance and precision.

Where to Buy Nickel 55 MIG Welding Wire

You can find Nickel 55 MIG wire from verified Amazon sellers and welding-supply distributors.
Use the link below to check current price and availability:



            
            


    
    
        
            
        

            

    
        
            Washington Alloy 55% Nickel Stick Electrode 10LB Package (3/32" - 10 LB.)        
        
            55% Nickel Stick Electrode
10 Lb package
AWS A5.15 ENiFe-CI / ASME SFA 5.15 ENiFe-CI
Brinell Hardness 190
        
    

    

        
            
                            $284.08
            
                    

                Buy on Amazon


Last update on 2025-12-05 / Affiliate links / Images from Amazon Product Advertising API



            
            


    
    
        
            
        

            

    
        
            Washington Alloy 55% Nickel Stick Electrode 10LB Package (1/8" - 10 LB.)        
        
            55% Nickel Stick Electrode
10 Lb package
AWS A5.15 ENiFe-CI / ASME SFA 5.15 ENiFe-CI
Brinell Hardness 190
        
    

    

        
            
                            $304.05
            
                    

                Buy on Amazon


Last update on 2025-12-05 / Affiliate links / Images from Amazon Product Advertising API



            
            


    
    
        
            
        

            

    
        
            Washington Alloy 55% Nickel Stick Electrode 10LB Package (5/32" - 10 LB.)        
        
            55% Nickel Stick Electrode
10 Lb package
AWS A5.15 ENiFe-CI / ASME SFA 5.15 ENiFe-CI
Brinell Hardness 190
        
    

    

        
            
                            $263.52
            
                    

                Buy on Amazon


Last update on 2025-12-05 / Affiliate links / Images from Amazon Product Advertising API

Affiliate Disclosure

This post contains affiliate links. If you purchase through these links, we may earn a small commission at no additional cost to you. This helps us maintain our site and continue producing helpful welding guides.

November 1, 2025

ESAB Rogue ES 201i PRO Review — Compact Power for Serious Stick Welders
Why Every Welder Needs a Reliable Stick Machine
Stick welding isn’t glamorous — it’s the backbone of fabrication and field work. The ESAB Rogue ES 201i PRO takes that proven reliability and packs it into a portable, pro‑grade inverter that punches far above its weight. Whether you’re on a farm, in a shop, or running service calls, this machine delivers smooth, consistent arcs anywhere you plug in.

Built for Real-World Conditions
- Rugged IP23‑rated housing: resists dust, dirt, and job‑site abuse.
- Dual‑voltage (120 V / 230 V): perfect for field flexibility.
- Hot Start + Arc Force: makes arc striking fast and steady even on tricky rods.
- Lift‑TIG capability: adds light‑fabrication versatility without upgrading to a dedicated TIG rig.
This isn’t a hobby machine — it’s a workhorse you can carry with one hand.

⚙️ Performance That Feels Premium
Inside that small frame sits a professional inverter system that keeps amperage consistent across duty cycles. The result?
- Less spatter
- Smoother bead appearance
- Easier restarts
Paired with the digital readout and stable arc control, the Rogue rivals units twice its price.

Who It’s For
- Maintenance welders needing a lightweight, dependable field machine
- Farm / ranch operations repairing gates, implements, and heavy steel
- Trade students wanting a compact unit that can grow with them
Why Welders Love It

Shop the ESAB Rogue ES 201i PRO Stick Welder at ArcWeld.Store:

ESAB 0705002022, Rogue ES 201IP PRO Stick Welder

$934.99

In Stock
View Product

“>ESAB 0705002022, Rogue ES 201IP PRO Stick Welder
October 31, 2025

Washington Alloy 7014 Stick Electrode – Smooth Welding with High Deposition

Note for Readers: This post may contain affiliate links. If you purchase through them, we may earn a small commission at no cost to you. Thank you for supporting our site.

Introduction

The Washington Alloy 7014 Stick Electrode is a high-deposition, iron powder-coated rod designed for shielded metal arc welding (SMAW). Known for its smooth arc, minimal spatter, and excellent bead appearance, E7014 is widely used in structural and general fabrication.

This electrode conforms to AWS A5.1: E7014 specifications, with a tensile strength rating of 70,000 psi, making it suitable for a wide range of light-to-heavy fabrication tasks. Its ease of use makes it popular with both professionals and welding students.

Who uses 7014 most often?

Industrial repair welders working on structural steel and machinery
Fabricators handling mid-strength steel components
Apprentices & students learning flat and horizontal techniques
Maintenance teams in construction and manufacturing

Types / Variants / Sizes

Washington Alloy 7014 electrodes are available in common diameters to match different amperages and material thicknesses:

3/32” (2.4 mm) – For thin materials and light fabrication
1/8” (3.2 mm) – Most popular all-around size for shop and field work
5/32” (4.0 mm) – Higher deposition for heavier applications like machinery or frames
3/16” (4.8 mm) – Used where large amounts of weld metal are needed quickly

Each size has specific amperage ranges, which should be followed for best arc stability and bead quality.

Key Features and Specifications

AWS Classification: E7014 — 70,000 psi tensile strength
Polarity: Runs on AC, DCEN, or DCEP — compatible with virtually all stick welders
Iron Powder Coating: Boosts deposition rate, producing wide, flat beads
Welding Positions: Flat and horizontal fillet (not suited for vertical or overhead)
Coating Type: Titania iron powder — improves arc stability, slag release, and reduces spatter
Typical Amperage Ranges:
- 3/32” → 90–130 amps
- 1/8” → 110–165 amps
- 5/32” → 150–210 amps

Certifications

Meets AWS A5.1 E7014 classification
Often accepted under ANSI/ASME code for mild steel work (check project specs for critical joints)
CE-rated for consistency in international markets

Usage & Compatibility

The Washington Alloy 7014 is designed for SMAW stick welding and requires no external shielding gas.

Compatible With:

AC or DC welding machines (transformer or inverter)
Standard electrode holders
Work on clean to lightly rusted or scaled mild steel surfaces

Pros:

Smooth, stable arc with easy restarts
Slag peels off cleanly
High deposition efficiency saves time on larger welds

Cons:

Limited to flat and horizontal positions
Moderate penetration — heavy sections require beveling and multiple passes

Common Applications

Because of its smooth bead appearance and high deposition rate, Washington Alloy 7014 is a go-to rod for:

Structural fabrication – beams, plates, frames, and trusses
General shop welding – trailers, tanks, brackets, and equipment
Maintenance & repair – farm implements, machinery, and worn steel components
Construction & field welding – non-critical reinforcement and patch jobs

7014 excels where appearance, speed, and ease of use matter more than deep penetration.

Tips & Best Practices

Setup:

Polarity: AC or DC (DCEP recommended for better penetration)
Storage: Keep rods dry; if moisture is absorbed, recondition at ~300°F for 1 hour
Prep: Remove oil/grease; light rust or scale is acceptable

Technique:

Drag or use a light weave in fillet welds
Maintain a short arc length for best stability and low spatter
Use slightly higher amps than 6013 for proper bead wetting

Troubleshooting:

Porosity or wormholes → check for contamination or long arc length
Slag inclusions → adjust travel angle and maintain consistent speed
Rod sticking → raise amperage slightly or reduce arc force setting (on inverters)

Conclusion

The Washington Alloy 7014 Stick Electrode is a reliable, user-friendly rod for flat and horizontal mild steel welding. With its iron powder coating, smooth bead profile, and easy slag removal, it’s an excellent choice for welders who want high deposition rates without sacrificing appearance.

Best suited for structural steel, farm repairs, shop projects, and training programs, Washington Alloy 7014 is a staple electrode that combines productivity with ease of use.

No products found.

Check current price, size availability, and reviews on Amazon.

The Washington Alloy 7014 Stick Electrode is a high-deposition, iron powder-coated welding rod designed for shielded metal arc welding (SMAW) applications. This electrode is particularly known for delivering strong, clean welds with minimal spatter and excellent arc stability. It conforms to AWS A5.1/A5.1M: E7014 standards, making it a trusted selection across a range of light and heavy fabrication jobs.

This type of electrode is used extensively by:

Professional welders for industrial repair work and structural steel projects
Metal fabricators handling mid-range strength steel components
Welding students and apprentices are learning flat and horizontal welding techniques
Engineers and maintenance personnel in manufacturing and construction settings

Washington Alloy’s 7014 offers ease-of-use and versatility that make it ideal for both field and shop welding environments.

Types / Variants / Models

Washington Alloy 7014 is principally consistent in terms of core composition, but it is available in a variety of diameter sizes, each intended for different welding requirements and amperage ranges. These variations allow welders to tailor their tool selection for the thickness and position of the workpiece.

Common Size Variants:

3/32” (2.4 mm) – For light fabrication, sheet metal, and thinner materials
1/8” (3.2 mm) – A general-purpose size for structural steels and machine parts
5/32” (4.0 mm) – High-deposition use in heavy-duty applications like tractor parts, steel frames
3/16” (4.8 mm) – For highly demanding builds requiring deeper penetration and heavier welds

Each size has specific amperage recommendations, which must be observed to ensure arc stability and bead quality.

Key Features or Specifications

Here’s a technical breakdown of the most essential specifications that define the performance of the Washington Alloy 7014 Stick Electrode:

AWS Classification: E7014 – indicates a tensile strength of 70,000 psi, suitable for structural steel applications
Polarity: AC, DCEN or DCEP – Compatible with all current types, adding flexibility for different welding machines
Iron Powder Content: High – Enhances deposition rate and results in a smooth, flat bead appearance
Welding Positions: 1G, 2F (Flat & Horizontal only) – Not designed for vertical or overhead welding
Coating Type: Titania Iron Powder – Improves slag control, arc stability, and minimal spatter
Amperage Range:
- 3/32”: 90–130 amps
- 1/8”: 110–165 amps
- 5/32”: 150–210 amps
Certifications:
- AWS A5.1 E7014
- Meets relevant ANSI and ASME code standards for structural and maintenance welding
- CE-rated for product consistency in international applications

These technical specifications translate into tangible real-world benefits—faster travel speed, smoother beads, and less cleanup.

Usage & Compatibility

The Washington Alloy 7014 Stick Electrode is specifically optimized for Shielded Metal Arc Welding (SMAW). Unlike electrodes used in GMAW (MIG) or GTAW (TIG), E7014 does not require shielding gas, relying instead on its flux coating.

Compatible Equipment:

AC or DC stick welding machines
Transformer or inverter-type welding power sources
Electrode holders suitable for high-duty cycle operations

Pros:

Easy slag removal
Clean arc start and restart
Suitable for rusty or mill-scaled steel surfaces

Cons:

Not suitable for vertical or overhead welds
Moderate penetration – not ideal for thick cross-sections without beveling

Welders appreciate its low learning curve, making it a popular electrode for vocational programs and field repair work alike.

Common Applications

Washington Alloy 7014 excels in mild steel welding projects and finds frequent use in sectors where time efficiency and bead appearance are crucial:

Structural steelwork – Beams, trusses, plates
General fabrication – Tanks, trailers, farm implements
Maintenance & repair – Machinery rebuilds, worn parts build-up
Light manufacturing – Auto body, brackets, frames
Construction equipment – Reinforcements and patching in non-critical areas

Its high-rate deposition efficiency makes it ideal for large weldments that benefit from faster welding speeds with less downtime for rod changes or slag clearing.

Tips & Best Practices

Here’s how to get the best performance when working with Washington Alloy 7014:

Setup:

Polarity: AC or DC (electrode positive recommended for deeper penetration)
Dry Electrode Storage: Keep rods dry; if exposed to moisture, recondition at 300°F for 1 hour
Workpiece Prep: Clean off oil/grease; light rust is acceptable due to the electrode’s forgiving nature

Usage Tips:

Use a drag or light weave technique on flat or fillet welds
Maintain short arc length to reduce spatter and ensure arc stability
Use slightly higher amperage compared to E6013 for optimal melt characteristics

Troubleshooting:

Porosity or worm tracking? Check for contamination or excessive arc length
Slag inclusion? Adjust travel angle and maintain uniform speed
Rod sticking? Lower arc force setting (if using an inverter), or up amperage slightly for thick sections

Conclusion

The Washington Alloy 7014 Stick Electrode is a solid performer in flat and horizontal stick welding applications—offering high deposition rates, excellent bead aesthetics, and user-friendly handling. Its compatibility with AC and DC currents and its ability to work over rusty or scaled surfaces without gas shielding make it a valuable tool in any welder’s inventory.

This electrode is ideal for fabricators, welders-in-training, maintenance crews, and small-shop professionals needing an efficient, reliable rod for mild steel work.

Washington Alloy 7014 Stick Electrode 5LB Package (7014 3/32″)

All-position, Flux coated
70,000 lbs Tensile Strength
5 Lb Package
AC or DC (straight or reverse polarity) may be used

$51.42
Buy on Amazon

Last update on 2025-12-05 / Affiliate links / Images from Amazon Product Advertising API

Washington Alloy 7014 Stick Electrode 5LB Package (7014 1/8″)

All-position, Flux coated
70,000 lbs Tensile Strength
5 Lb Package
AC or DC (straight or reverse polarity) may be used

$47.93
Buy on Amazon

Last update on 2025-12-05 / Affiliate links / Images from Amazon Product Advertising API

Washington Alloy 7014 Stick Electrode 5LB Package (7014 5/32″)

All-position, Flux coated
70,000 lbs Tensile Strength
5 Lb Package
AC or DC (straight or reverse polarity) may be used

$48.14
Buy on Amazon

Last update on 2025-12-05 / Affiliate links / Images from Amazon Product Advertising API

September 27, 2025

Category: Stick Support

Key Takeaways

Electrode Number Meaning

6010

7018

Arc Characteristics

6010

7018

Penetration & Puddle Behavior

Polarity Requirements

6010

7018

Strength & Mechanical Properties

Best Applications

6010 – Use When You Need:

7018 – Use When You Need:

Storage & Handling Differences

6010

7018

Which One Should You Use?

Use 6010 if:

Use 7018 if:

Where to Buy Electrodes

Safety Notes (AWS/ANSI References)

FAQ

Introduction

Key Features

Pros & Cons

Pros

Cons

Who It’s For

What Makes It Unique

Buying Tips

Conclusion

Introduction

Key Features

Pros & Cons

Pros

Cons

Who It’s For

What Makes It Different

Buying Tips

Conclusion

Introduction

Types and Variants

Nickel 55 AC/DC

High-Machinability Nickel 55

Low-Heat-Input Nickel 55

Key Features and Specifications

Usage and Compatibility

Machine Compatibility

Notes for Welders

Common Applications

Engine Blocks (Gray Cast Iron)

Pump Housings / Compressor Bodies

Gearbox and Transmission Cases

Foundry and Plant Maintenance

Agricultural and Heavy Equipment Repairs

Tips and Best Practices

Setup

During Welding

After Welding

Common Mistakes to Avoid

Conclusion

Washington Alloy 55% Nickel Stick Electrode 10LB Package (3/32" – 10 LB.)

Washington Alloy 55% Nickel Stick Electrode 10LB Package (1/8" – 10 LB.)

Washington Alloy 55% Nickel Stick Electrode 10LB Package (5/32" – 10 LB.)

Weldcote Metals 55 Nickel Stick Electrode – 1# Package (3/32" Diameter)

Weldcote Metals 55 Nickel Stick Electrode – 1# Package (1/8" Diameter)

Weldcote Metals 55 Nickel Stick Electrode – 1# Package (5/32" Diameter)

Quick Look

Key Takeaways

Performance and Use

In-Box / Not Included

Applications

Comparison Table

Safety Notes

FAQ

Where to Buy

Quick Look

Washington Alloy 7014 Stick Electrode 5LB Package (7014 3/32″)

All-position, Flux coated
70,000 lbs Tensile Strength
5 Lb Package
AC or DC (straight or reverse polarity) may be used

$51.42
Buy on Amazon

Last update on 2025-12-05 / Affiliate links / Images from Amazon Product Advertising API