Key Takeaways

• Arc Weld Store lists this system as Hypertherm Powermax 45 SYNC Plasma Cutter for Metalworking, 20 Ft. Handheld Torch, SKU 088560.
• Hypertherm identifies the Powermax45 SYNC as a system for cutting, gouging, and marking with SmartSYNC torch communication and single-piece cartridge consumables.
• Part number 088560 is the CSA 200–240 V, 1-phase standard power supply configuration with a 75-degree hand torch and 20 ft torch lead.
• Hypertherm lists recommended cut capacity at 5/8 in. at 20 ipm, severance capacity at 1-1/8 in. at 5 ipm, and pierce capacity at 1/2 in.
• The system uses clean, dry, oil-free air or nitrogen for cutting and gouging. Air quality should be verified before use to protect cut quality and cartridge life.
• Cartridge selection matters. Do not order cartridges by appearance alone; verify amperage, process, torch type, and material thickness.

Product Overview

The Hypertherm Powermax45 SYNC 088560 is a portable plasma cutting system for fabrication, repair, maintenance, education, HVAC/mechanical work, agricultural repair, and metal shop use. Arc Weld Store lists this configuration with a 20 ft handheld torch and identifies it as a professional plasma cutter for metalworking applications.

The main advantage of the SYNC platform is simplified consumable management. Instead of stacking separate plasma consumables, Hypertherm’s SmartSYNC platform uses a single-piece cartridge system. Hypertherm also identifies RFID-enabled SmartSYNC torches and cartridges that automatically set amperage and operating mode when correctly paired with the system. That reduces setup mistakes, but it does not remove the need to verify the correct cartridge for the cut type, amperage, torch, and material thickness.

Upper-middle CTA:

Best For

• Fabrication shops cutting mild steel, stainless steel, and aluminum within verified capacity limits.
• Maintenance teams that need a portable plasma cutter for repair and plant work.
• HVAC and mechanical contractors cutting sheet, plate, brackets, and field-fit parts.
• Farm, equipment, and trailer repair where portability and clean cuts reduce grinding time.
• Training programs that want simplified cartridge selection and reduced consumable stack errors.
• Metalworkers who want hand cutting first and may later compare compatible mechanized configurations.

Key Specs

Compatibility / Fitment Notes

This product is a complete plasma cutting system configuration, but consumables and accessories still require fitment verification. The most important checks are system part number, torch style, input power, cartridge amperage, gas supply, material thickness, and intended cutting process.

• System configuration: 088560 is the standard CSA 200–240 V, 1-phase configuration with a 75-degree hand torch and 20 ft lead.
• Hand cutting: The 75-degree hand torch configuration is appropriate for manual cutting applications when paired with the correct cartridge.
• Mechanized cutting: Do not assume this 088560 package has CPC, voltage divider, serial communication, machine torch, or remote pendant features. Verify before purchasing for CNC table use.
• Cartridge fitment: Hypertherm lists Powermax cartridge options for drag cutting, mechanized/standoff cutting, max removal gouging, max control gouging, and FineCut applications. Match the cartridge to the process and amperage.
• Gas quality: Poor air quality can shorten consumable life and degrade cut quality. Confirm clean, dry, oil-free air before cutting.
• Power supply: Confirm 200–240 V single-phase power and circuit requirements before ordering. This is not a 120 V plasma cutter.

Before You Order

• Confirm the exact Arc Weld Store product SKU: 088560.
• Confirm your available input power is 200–240 V, 1-phase, 50/60 Hz.
• Confirm breaker, wiring, plug, receptacle, and extension cord requirements against Hypertherm documentation and local electrical code.
• Confirm whether you need handheld cutting only or CNC/mechanized capability.
• Confirm the torch style: this configuration is listed with a 75-degree hand torch and 20 ft torch lead.
• Confirm the cut thickness range: recommended 5/8 in., severance 1-1/8 in., and pierce 1/2 in.
• Confirm air compressor capacity, dryness, oil separation, and regulator/filter setup.
• Confirm cartridge family and amperage before ordering consumables.
• Confirm whether you need drag cutting, FineCut, gouging, marking, or mechanized/standoff cartridges.
• Confirm PPE requirements for plasma arc radiation, sparks, fumes, noise, and hot slag.

Accessories / Compatible Products

Consumables and accessories should be selected by system part number, torch type, process, and material thickness. Do not assume every SmartSYNC cartridge is correct for this 45 amp hand system. Compatibility must be verified against the Powermax45 SYNC documentation before ordering.

• 

  Hypertherm SmartSYNC Cartridge or Adapter 45 A Drag Cutting 428927

  $56.00

  In Stock

  View Product
  ">Hypertherm SmartSYNC Cartridge or Adapter 45 A Drag Cutting 428927 — relevant for 45 A drag cutting where the cartridge and torch/system fitment are confirmed.
• 

  Hypertherm SmartSYNC Cartridge or Adapter 30-45 A Hand FineCut 428928

  $58.00

  In Stock

  View Product
  ">Hypertherm SmartSYNC Cartridge or Adapter 30–45 A Hand FineCut 428928 — relevant for fine feature hand cutting on thin mild steel and stainless steel where fitment is confirmed.
• 

  Hypertherm Powermax 30 AIR Portable Plasma Cutter with 15' Lead & Internal Compressor

  $2,519.31

  In Stock

  View Product
  ">Hypertherm Powermax 30 AIR Portable Plasma Cutter with 15 ft Lead and Internal Compressor — compare if portability and built-in air supply are more important than 45 amp output.
• 

  Hypertherm 428162 Kit, Duramax Hyamp Hand Torch Triggger Start Switch Replacement

  $28.80

  In Stock

  View Product
  ">Hypertherm 428162 Duramax Hyamp Hand Torch Trigger Start Switch Replacement — replacement torch part category example; compatibility with Powermax45 SYNC SmartSYNC torch is Unknown (Verify).

Weld Support Parts Breakdown Reference

For torch and consumable identification support, review the Hypertherm plasma torch parts breakdown. The page includes Powermax 45 Sync Smart Sync torch listings, including 75-degree hand torch and other torch styles. Use this only as a technical breakdown reference; order from Arc Weld Store after confirming the exact torch, cartridge, and system configuration.

Common Applications

• Hand plasma cutting of plate, sheet, brackets, tabs, and repair parts.
• Drag cutting where the correct drag cartridge is installed.
• Fine feature cutting when a verified FineCut cartridge is selected.
• Light gouging and metal removal using the correct gouging cartridge.
• Shop repair, trailer repair, equipment maintenance, and field fabrication.
• Educational and training environments where simplified consumable setup reduces errors.
• Metalworking jobs where cartridge tracking and end-of-life consumable detection help reduce downtime.

Shipping / Returns Notes

Arc Weld Store lists this product as typically shipping within 1–2 business days, shipping from Corydon, Indiana, with free ground shipping to the lower 48 on qualifying orders. Returns are listed as accepted on unused items in original packaging. For fitment help, Arc Weld Store advises emailing sales@arcweldinc.com with the part number, equipment model, and application before opening an incorrect item.

FAQ

What is the Arc Weld Store SKU for this Hypertherm Powermax45 SYNC?

Arc Weld Store lists the SKU as 088560.

What torch comes with Hypertherm 088560?

Hypertherm ordering information identifies 088560 as the CSA 200–240 V standard power supply configuration with a 75-degree hand torch and 20 ft torch lead.

What input power does the Powermax45 SYNC 088560 require?

The verified CSA specification is 200–240 V, 1-phase, 50/60 Hz. Confirm your electrical service, plug, receptacle, circuit protection, and local code requirements before ordering.

How thick can the Powermax45 SYNC cut?

Hypertherm lists recommended cut capacity at 5/8 in. at 20 ipm, severance capacity at 1-1/8 in. at 5 ipm, and pierce capacity at 1/2 in. for handheld use or with automatic torch height control.

Does the 088560 package include CNC ports?

Not confirmed for this standard 088560 configuration. Hypertherm lists separate configurations with CPC port, voltage divider, and serial port options. Verify before buying for mechanized or CNC use.

Which SmartSYNC cartridge should I buy?

Choose by process, amperage, torch type, and material thickness. For example, Hypertherm lists cartridge options for 45 A drag cutting, FineCut hand cutting, mechanized/standoff cutting, and gouging. Compatibility: Unknown (Verify) until the exact torch, system, and application are confirmed.

Can I use shop air with this plasma cutter?

Yes, when the air supply meets Hypertherm requirements. The system requires clean, dry, oil-free air or nitrogen. Verify compressor capacity, moisture control, filtration, and regulator setup before use.

Safety Notes

• Read the Hypertherm operator manual and safety documentation before installing, operating, or servicing the system.
• Plasma cutting produces intense arc radiation, sparks, hot slag, fumes, and noise. Use appropriate PPE and protect bystanders.
• Wear ANSI Z87.1-compliant eye and face protection suitable for plasma cutting.
• Use welding/cutting gloves, flame-resistant clothing, hearing protection, and respiratory protection where required.
• Keep flammable materials away from the cutting area and inspect for fire risk before and after cutting.
• Disconnect power and allow the torch and cartridge to cool before servicing.
• Use ventilation or local exhaust appropriate for the metal, coating, and work area.
• Follow OSHA requirements, AWS safety guidance, ANSI Z49.1, the Hypertherm manual, local code, and employer safety procedures.

Sources Checked

• Arc Weld Store product page for Hypertherm Powermax 45 SYNC Plasma Cutter for Metalworking, 20 Ft. Handheld Torch, SKU 088560.
• Hypertherm Powermax45 SYNC manufacturer product page.
• Hypertherm Powermax45 SYNC brochure/specification sheet, revision 10/2025.
• Hypertherm Powermax45 SYNC operator manual references.
• Arc Weld Store product pages for related SmartSYNC cartridges and plasma equipment.
• Weld Support Parts Hypertherm Plasma Torch Support page.
• OSHA welding, cutting, and brazing safety references.
• AWS welding safety resources and ANSI Z49.1 safety references.

End CTA: Ready to verify power, torch configuration, and consumables?